Umutwe

Uburyo nogushira mubikorwa byo gusya mumashini

Gusya insanganyamatsiko ni ukurangiza gusya urudodo hifashishijwe ubufasha butatu bwo guhuza ibikorwa bya CNC imashini ikora na G02 cyangwa G03 spiral interpolation command.Uburyo bwo gusya urudodo ubwabwo bufite ibyiza bisanzwe.

Bitewe nibikoresho bigezweho byo gusya insyo zikoreshwa cyane, umuvuduko wo gutunganya urashobora kugera kuri 80-200m / min, mugihe umuvuduko wo gutunganya ibyuma byihuta byihuta ni 10-30m / min.Kubwibyo, gusya insyo zikwiranye no gukata byihuse kandi hejuru yubuso bwurudodo rwatunganijwe nabyo biratera imbere cyane.

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Gutunganya urudodo rwibikoresho bikomeye cyane hamwe nubushyuhe bwo hejuru cyane, nka titanium alloy na nikel ishingiye ku mavuta, buri gihe cyabaye ikibazo kitoroshye, cyane cyane ko ibyuma byihuta byihuta bifite ibikoresho bigufi mugihe cyo gutunganya insinga zibi bikoresho .Ariko, gukoresha urutoki rukomeye rwo gusya rukata imashini yo gutunganya ibikoresho bikomeye nigisubizo cyiza.Gukomera kwa mashini ni HRC58-62.Kugirango utunganyirize urudodo rwubushyuhe bwo hejuru cyane, ibikoresho byo gusya insyo nabyo byerekana imikorere myiza yo gutunganya no kubaho igihe kirekire.Kubyobo bifatanye bifite ikibanza kimwe na diametre zitandukanye, gukoresha igikanda cyo gutunganya bisaba ibikoresho byinshi byo gutema kugirango birangire.Ariko, niba ukoresheje umugozi wo gusya urudodo mugutunganya, igikoresho kimwe gusa cyo gukata kirashobora gukoreshwa.Nyuma yo gukanda hasi nubunini bwurudodo rwatunganijwe ni munsi yukwihanganirana, ntigishobora gukoreshwa kandi irashobora gukurwaho gusa;Iyo imashini isya insinga yambarwa kandi ubunini bwurwobo rwatunganijwe butarenze kwihanganira, ibikoresho nkenerwa bya radiyo indishyi birashobora gukorwa binyuze muri sisitemu ya CNC kugirango ikomeze gutunganya insanganyamatsiko zujuje ibyangombwa.Mu buryo nk'ubwo, kugirango ubone umwobo uhanitse cyane, ukoresheje insyo yo gusya kugirango uhindure igikoresho radiyo biroroshye cyane kuruta gukora kanda nziza.Kubuto bwa diameter ntoya, cyane cyane kubukomere bwinshi hamwe nubushyuhe bwo hejuru, kanda irashobora rimwe na rimwe kumeneka, guhagarika umwobo w’umugozi, ndetse bigatuma ibice bicika;Ukoresheje icyuma gisya urudodo, bitewe na diameter ntoya yigikoresho ugereranije nu mwobo watunganijwe, kabone niyo cyaba cyacitse, ntabwo kizahagarika umwobo wibanze, byoroshye kuwukuraho kandi ntibizatera ibice gusibwa;Ukoresheje gusya urudodo, imbaraga zo gukata igikoresho cyo gukata ziragabanuka cyane ugereranije na kanda, ifite akamaro kanini mugutunganya imigozi minini ya diameter.Ibi bikemura ikibazo cyigikoresho cyimashini ziremerewe cyane kandi ntizishobora gutwara igikanda kugirango gikorwe bisanzwe. Imashini ya clamp blade yo mu bwoko bwa mashini yo gusya yatangijwe hashize umwaka, kandi abantu bamenye ko mugihe cyo gutunganya imyobo yomekwe hejuru ya M20 mukigo gikora imashini. , ukoresheje insyo yo gusya irashobora kugabanya cyane ibiciro byo gutunganya ugereranije no gukoresha kanda.Nyamara, mu myaka yashize, igishushanyo mbonera nubuhanga bwo gukora muri rusange ibyuma bisya insyo zogosha bigenda bikura buhoro buhoro, kandi urukurikirane rwibicuruzwa bifite ingano yuzuye yubunini byatejwe imbere.Kugirango ushyire mubikorwa bito bito bya diameter, uruganda rwindege rukeneye gutunganya 50 M1.6 × 0.35 umwobo wo gucukura umwobo kuri aluminium.Umukiriya yahuye nikibazo: kubera umwobo uhumye, gukuramo chip biragoye, kandi biroroshye kumeneka mugihe ukoresheje igikanda cyo gutunganya;Nkuko gukanda aribwo buryo bwa nyuma, niba igice cyaravanyweho, igihe cyingenzi cyo gutunganya cyakoreshejwe igice kizatakara rwose.Hanyuma, umukiriya yahisemo icyuma gisya urudodo rwo gutunganya M1.6 × 0.35, hamwe numuvuduko wumurongo wa Vc = 25m / min n'umuvuduko wa S = 4900r / min (imipaka yimashini), nigipimo cyo kugaburira fz = 0.05 mm / r kuri revolution.Igihe nyacyo cyo gutunganya cyari amasegonda 4 kumutwe, kandi ibihangano 50 byose byarangiye hakoreshejwe igikoresho kimwe.

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Uruganda runaka rukora ibikoresho byo gutema, bitewe nuburemere rusange bwigikoresho cyo gutema ari HRC44, biragoye gukoresha ibyuma byihuta byuma byuma kugirango utunganyirize umwobo muto wa diameter ucometse kumutwe.Igikoresho ubuzima ni bugufi kandi byoroshye kumeneka.Kugirango M4x0.7 itunganyirizwe urudodo, umukiriya ahitamo icyuma gikomeye cya karbide yo gusya hamwe na Vc = 60m / minFz = 0.03mm / r igihe cyo gutunganya amasegonda 11 / urudodo, kandi ubuzima bwibikoresho bugera kumutwe 832, hamwe nu kurangiza neza.

Gutunganya urudodo rwa diametre rwagati bikubiyemo gukoresha ubunini butatu butandukanye bwimyobo, M12x0.5, M6x0.5, na M7x0.5, kubice bya aluminiyumu bigomba gutunganywa nikigo runaka, hamwe nikibuga kimwe.Mbere, ubwoko butatu bwa kanda bwasabwaga kurangiza gutunganya.Ubu turimo gukoresha insyo yo gusya hamwe nibisabwa: Vc = 100m / min, S = 8000r / min, fz = 0.04mm / r.Igihe cyo gutunganya kumutwe umwe ni amasegonda 4, amasegonda 3, n'amasegonda 3.Igikoresho kimwe gishobora gutunganya insanganyamatsiko 9000.Nyuma yo kurangiza icyiciro cyose cyo gutunganya ibice, igikoresho nticyangiritse.

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Mu nganda nini nini zitanga amashanyarazi hamwe n’inganda zitunganya ibikoresho bya metallurgjiya, kimwe n’inganda zitunganya pompe na valve, imashini zogosha insinga zakemuye ikibazo cyo gutunganya imigozi minini ya diameter, ihinduka igikoresho cyiza cyo gukora gifite ubushobozi buke kandi buhendutse.Kurugero, uruganda runaka rutunganya ibice bya valve rukeneye gutunganya 2 "x11BSP-30 insinga zikoze mubyuma kandi twizeye kuzamura imikorere.Muguhitamo ibibanza byinshi bya chip hamwe na mashini yimashini ya clamp yubwoko bwo gusya, ukoresheje ibipimo bya Vc = 80m / min, S = 850r / min, fz = 0.07mm / r, igihe cyo gutunganya ni 2min / urudodo, na blade ubuzima nibice 620, bitezimbere neza gutunganya neza imigozi minini ya diameter.

Gukata insyo, nkigikoresho cyateye imbere cyateye imbere byihuse mumyaka yashize, kiragenda cyemerwa ninganda kandi kigaragaza imikorere myiza yo gutunganya, gihinduka intwaro ikomeye kubigo bigabanya ibiciro byo gutunganya urudodo, kunoza imikorere, no gukemura ibibazo byo gutunganya insanganyamatsiko.


Igihe cyo kohereza: Nyakanga-27-2023